GRAIN-SIZE CONTROL OF NANOCRYSTALLINE SILICON BY PULSED GAS PLASMA PROCESS

Toru Ifuku, Masanori Otobe, Akira Itoh and Shunri Oda,

Tokyo Institute of Technology,
Department of Physical Electronics and Research Center for Quantum Effect Electronics,
Meguro-ku, Tokyo 152, Japan.
 

Recently, single electron charging effect has been demonstrated by using nanocrystalline Si (nc-Si) structures. We have fabricated nc-Si by SiH$_4 plasma cell with very-high-frequency (VHF) excitation [1,2]. However, it has been difficult to fabricate a uniform grain-sizestructure, which means the characteristics of single electron charging phenomena were not stable and were fluctuated. In this study, a new method using pulsed gas plasma technique to fabricate nc-Si is proposed in order to make a uniform grain-size structure. The grain size was controlled using pulsed gas supply of H$_2$ into SiH$_4$. The nucleation rate in the gas phase of SiH$_4$ plasma increasesduring supplying H$_2$, and the growth of nuclei can be suppressed. The next H$_2$ pulse effectively extract nc-Si out of plasma cell through the orifice to the substrates in the ultra-high-vacuum (UHV) chamber. With this method, fabrication of nc-Si with a diameter around 8nm and a narrow spread of grain size were realized successfully. Materials Research Society Symposium Proceedings; in Press; wp; (1997)